Home arrow Site Map
Electric motor formula Print E-mail

Useful electric motor formulas.

 

Mechanical Formulas.

 

Torque in lb.ft. = HP x 5250

rpm
HP = Torque x rpm

5250
rpm = 120 x Frequency

No. of Poles

 

To Find Alternating Current
Single-Phase Three-Phase
Amperes when horsepower is known HP x 746

E x Eff x pf
HP x 746

1.73 x E x Eff x pf
Amperes when kilowatts are known Kw x 1000

E x pf
Kw x 1000

1.73 x E x pf
Amperes when kva are known Kva x 1000

E
Kva x 1000

1.73 x E
Kilowatts I x E x pf

1000
1.73 x I x E x pf

1000
Kva I x E

1000
1.73 x I x E

1000
Horsepower = (Output) I x E x Eff x pf

746
1.73 x I x E x Eff x pff

746
Symbols
I = current in amperes
E = voltage in volts
KW = power in kilowatts
KVA = apparent power in kilo-volt-amperes
HP = output power in horsepower
n = motor speed in revolutions per minute (RPM)
ns = synchronous speed in revolutions per minute (RPM)
P = number of poles
f = frequency in cycles per second (CPS)
T = torque in pound-feet
EFF = efficiency as a decimal
PF = power factor as a decimal

 

Basic Horsepower Calculations

Horsepower is work done per unit of time. One HP equals 33,000 ft-lb of work per minute. When work is done by a source of torque (T) to produce (M) rotations about an axis, the work done is:


radius x 2 pi.gif (124 bytes) x rpm x lb. or 2 pi.gif (124 bytes) TM

When rotation is at the rate N rpm, the HP delivered is:


HP = radius x 2 pi.gif (124 bytes) x rpm x lb.

33,000
= TN

5,250

For vertical or hoisting motion:


HP = W x S

33,000 x E

Where:


W = total weight in lbs. to be raised by motor
S = hoisting speed in feet per minute
E = overall mechanical efficiency of hoist and gearing. For purposes of estimating
E = .65 for eff. of hoist and connected gear.

For fans and blowers:


HP = Volume (cfm) x Head (inches of water)

6356 x Mechanical Efficiency of Fan

Or


HP = Volume (cfm) x Pressure (lb. Per sq. ft.)

3300 x Mechanical Efficiency of Fan

Or


HP = Volume (cfm) x Pressure (lb. Per sq. in.)

229 x Mechanical Efficiency of Fan

For purpose of estimating, the eff. of a fan or blower may be assumed to be 0.65.

Note: Air Capacity (cfm) varies directly with fan speed. Developed Pressure varies with square of fan speed. Hp varies with cube of fan speed.

 


 

Equivalent Inertia      motor formulas

In mechanical systems, all rotating parts do not usually operate at the same speed. Thus, we need to determine the "equivalent inertia" of each moving part at a particular speed of the prime mover.

The total equivalent WK2 for a system is the sum of the WK2 of each part, referenced to prime mover speed.

The equation says:


WK2EQ = WK2part 2lparen.gif (130 bytes) Npart

N
prime mover
2rparen.gif (131 bytes) 2

This equation becomes a common denominator on which other calculations can be based. For variable-speed devices, inertia should be calculated first at low speed.

Let's look at a simple system which has a prime mover (PM), a reducer and a load.

WK2 = 100 lb.ft.2
WK2 = 900 lb.ft.2
(as seen at output shaft)

WK2 = 27,000 lb.ft.2
PRIME MOVER

3:1 GEAR REDUCER

LOAD

The formula states that the system WK2 equivalent is equal to the sum of WK2parts at the prime mover's RPM, or in this case:


WK2EQ = WK2pm + WK2Red. 2lparen.gif (130 bytes) Red. RPM

PM RPM
2rparen.gif (131 bytes) 2 + WK2Load 2lparen.gif (130 bytes) Load RPM

PM RPM
2rparen.gif (131 bytes) 2

Note: reducer RPM = Load RPM


WK2EQ = WK2pm + WK2Red. 2lparen.gif (130 bytes) 1

3
2rparen.gif (131 bytes) 2 + WK2Load 2lparen.gif (130 bytes) 1

3
2rparen.gif (131 bytes) 2

The WK2 equivalent is equal to the WK2 of the prime mover, plus the WK2 of the load. This is equal to the WK2 of the prime mover, plus the WK2 of the reducer times (1/3)2, plus the WK2 of the load times (1/3)2.

This relationship of the reducer to the driven load is expressed by the formula given earlier:


WK2EQ = WK2part 2lparen.gif (130 bytes) Npart

N
prime mover
2lparen.gif (130 bytes) 2

In other words, when a part is rotating at a speed (N) different from the prime mover, the WK2EQ is equal to the WK2 of the part's speed ratio squared.

In the example, the result can be obtained as follows:

The WK2 equivalent is equal to:


WK2EQ = 100 lb.ft.2 + 900 lb.ft.2 2lparen.gif (130 bytes) 1

3
2rparen.gif (131 bytes) 2 + 27,000 lb.ft.2 2lparen.gif (130 bytes) 1

3
2rparen.gif (131 bytes) 2

Finally:


WK2EQ = lb.ft.2pm + 100 lb.ft.2Red + 3,000 lb.ft2Load

WK2EQ = 3200 lb.ft.2

The total WK2 equivalent is that WK2 seen by the prime mover at its speed.


 
Advertisement

Google PageRank

Web hosting with style

Tempus Fugit

Pay Gadsolutions.

Enter Amount:

£